CUSTOM CARBON FIBER MANUFACTURING & CERAKOTE COATING
Precision • Performance • Perfection
📍 Based in Seattle, Washington • 🇺🇸 All Parts Manufactured in the USA
Our Services
Complete manufacturing solutions and coating applications. Cutting-edge technology for precision manufacturing and premium finishes. Custom carbon fiber parts, Cerakote coating, powder coating, 3D scanning, and CNC machining in Seattle, Washington.
Consultation & Design
We work with you to understand your requirements and create custom designs or duplicate parts using 3D scanning services, CAD/CAM design, and CNC machining.
Learn More →Certified Cerakote Applicator
Premium Cerakote ceramic coating for superior protection and aesthetic appeal. Hardware preparation, color selection and Cerakote application performed with meticulous attention to detail.
Learn More →3D Scanning
Precision 3D scanning technology ensures perfect fitment and compatibility with your application. Used for reverse engineering and custom carbon fiber manufacturing.
Learn More →Carbon Fiber/ Composite Manufacturing
We offer the complete carbon / composite fabrication process in-house, from part design and tooling fabrication, to finished parts. State-of-the-art 3-axis CNC machining for precision manufacturing of high-quality parts.
Learn More →Powder Coating
Professional powder coating services for durable, high-quality finishes. Surface preparation, color selection, powder coating, and post-treatment performed with meticulous attention to detail.
Learn More →Custom 3D Prints
Rapid prototyping and custom 3D printing services using ABS and Resin materials for quick, cost-effective solutions.
Learn More →CNC Machining
State-of-the-art 3-axis CNC machining for precision manufacturing of high-quality parts. Complete in-house tooling fabrication and machining capabilities for carbon fiber manufacturing.
Learn More →Past Projects
Showcasing our craftsmanship and precision
3D scan of an F1 car
We scanned the 2019 RedBull F1 car to create a virtual model of the car using over 3500 markers. This enables us to provide accurate measurements of the engine bay and create custom carbon fiber parts that fit perfectly to the car.
Cerakote application on vice
We were commissioned to Cerakote a vice with a commemorative design in respect of a local family business.
Powder coating of custom metal rails
We were commissioned to provide a powder coating service to a custom metal rail system in a Candy red finish.
Spoiler Riser for R-32 GT-R
We were commissioned to re-create a custom riser compatible with a Nissan GT-R spoiler to raise the spoiler for improved airflow over the spoiler. We duplicated the legacy parts with custom tooling based on a 3D scan and in-house manufacturing.
Cerakote wheels for a Factory Corvette racecar
We were commissioned to provide a Cerakote application to the magnesium wheels of a Factory Corvette racecar in carbon black finish.
Rapid prototyping of a vortex generator for an LMP3 car
One of our clients wanted to test the performance of an alternative material and build of a vortex generator for an LMP3 car. We were able to quickly copy and prototype several options using 3D printing.
About Us
Precision engineering meets passion
Carbon Cavalry
Carbon Cavalry specializes in solving problems. We collaborate to achieve your vision through carbon fiber / composites, Cerakoting, and Powder coating whether on a project car, race car, boat, airplane, or industrial machine. We combine cutting-edge technology with meticulous craftsmanship to deliver parts that exceed expectations in both performance and quality.
Our complete manufacturing process utilizes 3D scanning technology, Fusion 360 CAD/CAM software, and a 3-axis CNC machine to ensure exceptional fitment and precision.
Josh Middleton
Founder & Lead Engineer
Josh Middleton brings over 15 years of experience in manufacturing, hardware engineering, robotics, and composites to Carbon Cavalry. His career spans leading technology companies including Amazon, Boeing, and Alpha Energy, where he honed his expertise in solving complex design and manufacturing challenges.
With a passion for making fast things faster and delivering high-quality results, Josh has built Carbon Cavalry to serve the exacting needs of the aftermarket and race community. His extensive background in precision manufacturing and advanced materials enables Carbon Cavalry to deliver parts that exceed expectations in both performance and quality.
Experience & Expertise:
- 15+ Years in Manufacturing & Hardware Engineering
- Robotics & Automation Systems
- Advanced Composites & Materials Science
- 3D Scanning & Reverse Engineering
- Fusion 360 CAD/CAM Design
- CNC Manufacturing & Precision Machining
- Carbon Fiber Manufacturing
- Powder Coating & Cerakote Finishing
Driven by a commitment to precision and quality, Josh ensures every Carbon Cavalry part meets the highest standards of fitment, durability, and performance that racers and automotive enthusiasts demand.
Frequently Asked Questions
Common questions about our services and manufacturing process
What services does Carbon Cavalry offer?
We offer complete carbon fiber manufacturing, Cerakote coating, powder coating, 3D scanning, CAD/CAM design, and CNC machining services. All services are performed in-house in Seattle, Washington.
Do you work with custom designs or can you duplicate existing parts?
We do both! We can create custom designs from scratch using our consultation and design services, or we can duplicate existing parts using 3D scanning technology and reverse engineering.
What industries do you serve?
We serve the high-performance automotive aftermarket, racing and motorsports (including F1, GT-R, Corvette, and LMP3), aerospace, and marine industries.
Are you a certified Cerakote applicator?
Yes, we are a certified Cerakote applicator. Our Cerakote coating services include meticulous hardware preparation, color selection, and professional application.
Where are you located?
We are based in Seattle, Washington, USA. All parts are manufactured in-house in the United States.
How do I get started with a project?
Contact us through our contact form to discuss your project requirements. We'll work with you to understand your needs and provide a quote.
Get In Touch
Ready to elevate your build? Let's discuss your project
Start Your Project
Whether you're building a track monster or a show car, we're here to bring your vision to life with precision-engineered carbon fiber hardware.
Free Consultation: Get expert advice on your project. Fast Turnaround: Most projects completed in 2-4 weeks.
High-Performance Automotive Aftermarket & Race Community
Custom Design • Manufacturing • Powder Coating • Cerakote